Goto

Collaborating Authors

 material classification


Efficient Edge-Compatible CNN for Speckle-Based Material Recognition in Laser Cutting Systems

arXiv.org Artificial Intelligence

Abstract--Accurate material recognition is critical for safe and effective laser cutting, as misidentification can lead to poor cut quality, machine damage, or the release of hazardous fumes. Laser speckle sensing has recently emerged as a low-cost and non-destructive modality for material classification; however, prior work has either relied on computationally expensive backbone networks or addressed only limited subsets of materials. In this study, A lightweight convolutional neural network (CNN) tailored for speckle patterns is proposed, designed to minimize parameters while maintaining high discriminative power . Using the complete SensiCut dataset of 59 material classes spanning woods, acrylics, composites, textiles, metals, and paper-based products, the proposed model achieves 95.05% test accuracy, with macro and weighted F1-scores of 0.951. The network contains only 341k trainable parameters ( 1.3 MB)--over 70 fewer than ResNet-50--and achieves an inference speed of 295 images per second, enabling deployment on Raspberry Pi and Jetson-class devices. Furthermore, when materials are regrouped into nine and five practical families, recall exceeds 98% and approaches 100%, directly supporting power and speed preset selection in laser cutters. These results demonstrate that compact, domain-specific CNNs can outperform large backbones for speckle-based material classification, advancing the feasibility of material-aware, edge-deployable laser cutting systems.


TouchFormer: A Robust Transformer-based Framework for Multimodal Material Perception

arXiv.org Artificial Intelligence

Traditional vision-based material perception methods often experience substantial performance degradation under visually impaired conditions, thereby motivating the shift toward non-visual multimodal material perception. Despite this, existing approaches frequently perform naive fusion of multimodal inputs, overlooking key challenges such as modality-specific noise, missing modalities common in real-world scenarios, and the dynamically varying importance of each modality depending on the task. These limitations lead to suboptimal performance across several benchmark tasks. In this paper, we propose a robust multimodal fusion framework, TouchFormer. Specifically, we employ a Modality-Adaptive Gating (MAG) mechanism and intra- and inter-modality attention mechanisms to adaptively integrate cross-modal features, enhancing model robustness. Additionally, we introduce a Cross-Instance Embedding Regularization(CER) strategy, which significantly improves classification accuracy in fine-grained subcategory material recognition tasks. Experimental results demonstrate that, compared to existing non-visual methods, the proposed TouchFormer framework achieves classification accuracy improvements of 2.48% and 6.83% on SSMC and USMC tasks, respectively. Furthermore, real-world robotic experiments validate TouchFormer's effectiveness in enabling robots to better perceive and interpret their environment, paving the way for its deployment in safety-critical applications such as emergency response and industrial automation. The code and datasets will be open-source, and the videos are available in the supplementary materials.


MicCheck: Repurposing Off-the-Shelf Pin Microphones for Easy and Low-Cost Contact Sensing

arXiv.org Artificial Intelligence

Robotic manipulation tasks are contact-rich, yet most imitation learning (IL) approaches rely primarily on vision, which struggles to capture stiffness, roughness, slip, and other fine interaction cues. Tactile signals can address this gap, but existing sensors often require expensive, delicate, or integration-heavy hardware. In this work, we introduce MicCheck, a plug-and-play acoustic sensing approach that repurposes an off-the-shelf Bluetooth pin microphone as a low-cost contact sensor. The microphone clips into a 3D-printed gripper insert and streams audio via a standard USB receiver, requiring no custom electronics or drivers. Despite its simplicity, the microphone provides signals informative enough for both perception and control. In material classification, it achieves 92.9% accuracy on a 10-class benchmark across four interaction types (tap, knock, slow press, drag). For manipulation, integrating pin microphone into an IL pipeline with open source hardware improves the success rate on picking and pouring task from 0.40 to 0.80 and enables reliable execution of contact-rich skills such as unplugging and sound-based sorting. Compared with high-resolution tactile sensors, pin microphones trade spatial detail for cost and ease of integration, offering a practical pathway for deploying acoustic contact sensing in low-cost robot setups.


Towards a Safer and Sustainable Manufacturing Process: Material classification in Laser Cutting Using Deep Learning

arXiv.org Artificial Intelligence

Laser cutting is a widely adopted technology in material processing across various industries, but it generates a significant amount of dust, smoke, and aerosols during operation, posing a risk to both the environment and workers' health. Speckle sensing has emerged as a promising method to monitor the cutting process and identify material types in real-time. This paper proposes a material classification technique using a speckle pattern of the material's surface based on deep learning to monitor and control the laser cutting process. The proposed method involves training a convolutional neural network (CNN) on a dataset of laser speckle patterns to recognize distinct material types for safe and efficient cutting. Previous methods for material classification using speckle sensing may face issues when the color of the laser used to produce the speckle pattern is changed. Experiments conducted in this study demonstrate that the proposed method achieves high accuracy in material classification, even when the laser color is changed. The model achieved an accuracy of 98.30 % on the training set and 96.88% on the validation set. Furthermore, the model was evaluated on a set of 3000 new images for 30 different materials, achieving an F1-score of 0.9643. The proposed method provides a robust and accurate solution for material-aware laser cutting using speckle sensing.


Artificial intelligence approaches for energy-efficient laser cutting machines

arXiv.org Artificial Intelligence

This research addresses the significant challenges of energy consumption and environmental impact in laser cutting by proposing novel deep learning (DL) methodologies to achieve energy reduction. Recognizing the current lack of adaptive control and the open-loop nature of CO2 laser suction pumps, this study utilizes closed-loop configurations that dynamically adjust pump power based on both the material being cut and the smoke level generated. To implement this adaptive system, diverse material classification methods are introduced, including techniques leveraging lens-less speckle sensing with a customized Convolutional Neural Network (CNN) and an approach using a USB camera with transfer learning via the pre-trained VGG16 CNN model. Furthermore, a separate DL model for smoke level detection is employed to simultaneously refine the pump's power output. This integration prompts the exhaust suction pump to automatically halt during inactive times and dynamically adjust power during operation, leading to experimentally proven and remarkable energy savings, with results showing a 20% to 50% reduction in the smoke suction pump's energy consumption, thereby contributing substantially to sustainable development in the manufacturing sector.


CAVER: Curious Audiovisual Exploring Robot

arXiv.org Artificial Intelligence

Abstract-- Multimodal audiovisual perception can enable new avenues for robotic manipulation, from better material classification to the imitation of demonstrations for which only audio signals are available (e.g., playing a tune by ear). However, to unlock such multimodal potential, robots need to learn the correlations between an object's visual appearance and the sound it generates when they interact with it. Such an active sensorimotor experience requires new interaction capabilities, representations, and exploration methods to guide the robot in efficiently building increasingly rich audiovisual knowledge. In this work, we present CA VER, a novel robot that builds and utilizes rich audiovisual representations of objects. CA VER includes three novel contributions: 1) a novel 3D printed end-effector, attachable to parallel grippers, that excites objects' audio responses, 2) an audiovisual representation that combines local and global appearance information with sound features, and 3) an exploration algorithm that uses and builds the audiovisual representation in a curiosity-driven manner that prioritizes interacting with high uncertainty objects to obtain good coverage of surprising audio with fewer interactions. We demonstrate that CA VER builds rich representations in different scenarios more efficiently than several exploration baselines, and that the learned audiovisual representation leads to significant improvements in material classification and the imitation of audio-only human demonstrations. Humans learn and exploit multimodal audiovisual cues in everyday life to obtain a more complete understanding of their environment and broader manipulation capabilities. We routinely fuse audio and vision to understand materials and reproduce behaviors: tapping a mug reveals glass vs. ceramic, and hearing a melody lets a musician find the right key. Building similar capabilities in robots would increase their robustness and autonomy, but requires a representation that couples how things look with how they sound when interacted with, and a way to acquire that representation efficiently through interaction.


Inferring geometry and material properties from Mueller matrices with machine learning

arXiv.org Artificial Intelligence

Mueller matrices (MMs) encode information on geometry and material properties, but recovering both simultaneously is an ill-posed problem. We explore whether MMs contain sufficient information to infer surface geometry and material properties with machine learning. We use a dataset of spheres of various isotropic materials, with MMs captured over the full angular domain at five visible wavelengths (450-650 nm). We train machine learning models to predict material properties and surface normals using only these MMs as input. We demonstrate that, even when the material type is unknown, surface normals can be predicted and object geometry reconstructed. Moreover, MMs allow models to identify material types correctly. Further analyses show that diagonal elements are key for material characterization, and off-diagonal elements are decisive for normal estimation.


Surformer v1: Transformer-Based Surface Classification Using Tactile and Vision Features

arXiv.org Artificial Intelligence

Surface material recognition is a key component in robotic perception and physical interaction, particularly when leveraging both tactile and visual sensory inputs. In this work, we propose Surformer v1, a transformer-based architecture designed for surface classification using structured tactile features and PCA-reduced visual embeddings extracted via ResNet-50. The model integrates modality-specific encoders with cross-modal attention layers, enabling rich interactions between vision and touch. Currently, state-of-the-art deep learning models for vision tasks have achieved remarkable performance. With this in mind, our first set of experiments focused exclusively on tactile-only surface classification. Using feature engineering, we trained and evaluated multiple machine learning models, assessing their accuracy and inference time. We then implemented an encoder-only Transformer model tailored for tactile features. This model not only achieved the highest accuracy but also demonstrated significantly faster inference time compared to other evaluated models, highlighting its potential for real-time applications. To extend this investigation, we introduced a multimodal fusion setup by combining vision and tactile inputs. We trained both Surformer v1 (using structured features) and Multimodal CNN (using raw images) to examine the impact of feature-based versus image-based multimodal learning on classification accuracy and computational efficiency. The results showed that Surformer v1 achieved 99.4% accuracy with an inference time of 0.77 ms, while the Multimodal CNN achieved slightly higher accuracy but required significantly more inference time. These findings suggest Surformer v1 offers a compelling balance between accuracy, efficiency, and computational cost for surface material recognition.


First Lessons Learned of an Artificial Intelligence Robotic System for Autonomous Coarse Waste Recycling Using Multispectral Imaging-Based Methods

arXiv.org Artificial Intelligence

Current disposal facilities for coarse-grained waste perform manual sorting of materials with heavy machinery. Large quantities of recyclable materials are lost to coarse waste, so more effective sorting processes must be developed to recover them. Two key aspects to automate the sorting process are object detection with material classification in mixed piles of waste, and autonomous control of hydraulic machinery. Because most objects in those accumulations of waste are damaged or destroyed, object detection alone is not feasible in the majority of cases. To address these challenges, we propose a classification of materials with multispectral images of ultraviolet (UV), visual (VIS), near infrared (NIR), and short-wave infrared (SWIR) spectrums. Solution for autonomous control of hydraulic heavy machines for sorting of bulky waste is being investigated using cost-effective cameras and artificial intelligence-based controllers.


A Deep Learning Approach for Pixel-level Material Classification via Hyperspectral Imaging

arXiv.org Artificial Intelligence

Recent advancements in computer vision, particularly in detection, segmentation, and classification, have significantly impacted various domains. However, these advancements are tied to RGB-based systems, which are insufficient for applications in industries like waste sorting, pharmaceuticals, and defense, where advanced object characterization beyond shape or color is necessary. Hyperspectral (HS) imaging, capturing both spectral and spatial information, addresses these limitations and offers advantages over conventional technologies such as X-ray fluorescence and Raman spectroscopy, particularly in terms of speed, cost, and safety. This study evaluates the potential of combining HS imaging with deep learning for material characterization. The research involves: i) designing an experimental setup with HS camera, conveyor, and controlled lighting; ii) generating a multi-object dataset of various plastics (HDPE, PET, PP, PS) with semi-automated mask generation and Raman spectroscopy-based labeling; and iii) developing a deep learning model trained on HS images for pixel-level material classification. The model achieved 99.94\% classification accuracy, demonstrating robustness in color, size, and shape invariance, and effectively handling material overlap. Limitations, such as challenges with black objects, are also discussed. Extending computer vision beyond RGB to HS imaging proves feasible, overcoming major limitations of traditional methods and showing strong potential for future applications.